Back to News

Borealis and Bockatech partner to develop foam injection moulding solutions for reusable and recyclable packaging

Photo: Corretto™ is a cost-neutral, recyclable, re- usable and returnable to-go cup for quick service restaurants, food service providers and events / stadiums which uses Bockatech EcoCore™ and the grades Borealis BH381MO and Borealis Daploy™ WB140HMS.

Innovative solutions to enable converters to take new opportunities for low cost, high performance and sustainable food packaging

Borealis, a leading provider of innovative solutions in the fields of polyolefins, base chemicals and fertilizers, announces a new strategic alliance with Bockatech, a UK early stage Greentech and provider of EcoCore™ technology for sustainable packaging. This new material and technology partnership will advance the circular economy by developing low-cost, high performance, reusable, and recyclable foam injection moulding solutions. The open-innovation agreement will accelerate the development of Bockatech’s technology, broadening the platform so that it can be licensed to more manufacturing partners in a variety of markets for multiple applications.

The future of packaging is reusable and recyclable  

As the number of bans on single-use plastics continues to grow, particularly in the food and beverage industries, market demand for reusable and more easily recyclable replacement solutions is rising. Borealis and Bockatech have partnered to meet this demand, combining Bockatech EcoCore™ technology with Borealis material grades to produce lightweight foam injection moulding solutions. These jointly-developed solutions will be available for global use under licence.

The patented EcoCore™ solution, in combination with Borealis grades BH381MO and Daploy™ WB140HMS, is an eco-friendly way to produce high-performance packaging that is reusable and recyclable. Foamed mouldings that use EcoCore™ require less material and have faster cycle times to reduce material costs, energy use and environmental impact. Investment costs for new equipment are also minimal.

Reusable and recyclable end products made using EcoCore feature high strength and a smooth surface finish ready for printing. The foam core also offers excellent insulation and is ultra-lightweight. Their high strength also makes them ideal for deposit return schemes that have been proven to deliver material recovery rates of up to 94% and reduce the likelihood of plastics entering the marine environment. As mono-material packaging, EcoCore solutions are 100% recyclable.

“As strong advocates for the circular economy within our industry, we at Borealis are eager to partner with pioneering firms like Bockatech to develop polyolefins-based solutions that are reusable and recyclable,” says Andreas Leitner, Borealis Head of New Business Development. “Combining our foam products with EcoCore technology to produce innovative, lightweight solutions is more than an exciting business opportunity: it’s a real step forward for more circularity in packaging.”

“We’re delighted to have found in Borealis a partner who shares our commitment to developing new solutions for innovative packaging with reduced environmental impact,” says Chris Bocking, CEO and founder of Bockatech. “Combining our EcoCore technology with Borealis materials and expertise in foam will produce viable new applications which offer significant benefits for businesses, consumers and the environment.”

Click here to learn more about how Borealis is engaged to drive the circular economy of plastics.

END

For further information please contact:

Borealis:
Virginia Mesicek
External Communications Manager
tel.: +43 1 22 400 772 (Vienna, Austria)
e-mail: virginia.mesicek@borealisgroup.com

Bockatech:
Martin Blacher
Marketing and Product Design
tel.: +44 (0) 7899 941672 (Oxford, UK)
e-mail: martin@bockatech.com

Photo: Corretto™ is a cost-neutral, recyclable, re- usable and returnable to-go cup for quick service restaurants, food service providers and events / stadiums which uses Bockatech EcoCore™ and the grades Borealis BH381MO and Borealis Daploy™ WB140HMS.

Downloads
Borealis and Bockatech partner to develop foam injection moulding solutions for reusable and recyclable packaging English, German
Photo: Corretto™ is a cost-neutral, recyclable, re- usable and returnable to-go cup for quick service restaurants, food service providers and events / stadiums which uses Bockatech EcoCore™ and the grades Borealis BH381MO and Borealis Daploy™ WB140HMS. Photo: © Bockatech
Media Contact
Group Media desk
Virginia Wieser, Lena Lehner
+43 1 22 400 899 (Vienna, Austria)
media@borealisgroup.com

Latest News

News – 23/01/2023

About the Kallo Case

Read more

News – 19/01/2023

Borealis ranked second as Austria’s Leading International Company

Read more

Media Release – 19/01/2023

Borealis Borcycle™ C chemical recycling provides circular solutions for crosslinked polyethylene for the Wire & Cable and Infrastructure sectors

Read more

Media Release – 17/01/2023

Borealis demonstrates commitment to the highest sustainability standards with ISCC PLUS certification for Ecoplast site

Read more

Media Release – 12/01/2023

Borealis acquires a majority stake in Renasci signalling on-going commitment to leading the transformation to a circular economy

Read more

Media Release – 02/01/2023

Borealis and YILDIRIM announce completion of the sale of Borealis’ shareholding in Rosier SA to YILDIRIM Group’s YILFERT Holding

Read more

Media Release – 19/12/2022

Borealis and VERBUND sign first long-term hydropower PPA to supply Borealis operations in Schwechat, Austria as of January 2023

Read more

News – 14/12/2022

The Design for Recycling challenge in Healthcare

Read more

Media Release – 13/12/2022

Borealis appoints Michael Schenk as Vice President Treasury and Funding

Read more