Vienna, Austria; January 20, 2026 - Borealis announces a EUR 49 million strategic investment to scale up production of Borstar® Nextension polypropylene (PP) at its manufacturing site in Burghausen, Germany. This will expand commercial production of next-generation single-site polypropylene (ssPP) grades that deliver enhanced purity, processability, and performance - supporting customers in key sectors including packaging, healthcare, mobility, and fibers, to meet evolving market and regulatory demands.
The investment will support the transition to high-performance monomaterial PP solutions. By integrating a tailored combination of performance properties into a single PP material, Borstar Nextension technology facilitates material substitution in complex multilayer structures – supporting design for circularity, reducing weight, and improving overall performance.
In packaging, this innovation enables brand owners and converters to comply with the EU Packaging and Packaging Waste Regulation (PPWR), including the target of achieving 100% recyclable packaging by 2030. A growing portfolio of Borstar Nextension PP grades is already demonstrating these benefits in flexible packaging applications, combining improved processability with superior sustainability and a step change in purity, clarity and sealing performance.
“By scaling up Borstar Nextension PP production, we empower our customers to stay ahead in a rapidly changing regulatory and market landscape. It’s another example of our commitment to increase the availability of innovative, recyclable polymer materials suitable for a wide range of applications across multiple industries,” says Craig Arnold, Borealis EVP Polyolefins, Circular Economy Solutions and Base Chemicals.
Photo: Borstar Nextension PP technology enables the transition to high-performance and recyclable monomaterials supporting design for circularity
© Borealis
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This news is also available in German language.
Photo: Borealis invests EUR 49 million in its production location Burghausen, to accelerate commercial scale-up of Borstar® Nextension polypropylene technology.
© Borealis. image. 2.52mb
Photo: Borstar Nextension PP technology enables the transition to high-performance and recyclable monomaterials supporting design for circularity
© Borealis. image. 2.49mbAbout Borealis
Borealis is one of the world’s leading providers of advanced and sustainable polyolefin solutions. In Europe, Borealis is also an innovative leader in polyolefins recycling and a major producer of base chemicals. We leverage our polymer expertise and decades of experience to offer value-adding, innovative and circular material solutions for key industries such as consumer products, energy, healthcare, infrastructure and mobility.
With customers in over 120 countries and head office in Vienna, Austria, Borealis employs around 6,200 people. In 2024, we generated a net profit of EUR 566 million. OMV, the sustainable chemicals, fuels and energy company with a focus on circular economy solutions, headquartered in Vienna, Austria, owns 75% of our shares. The Abu Dhabi National Oil Company (ADNOC), based in the United Arab Emirates (UAE), owns the remaining 25%.
In re-inventing essentials for sustainable living, we build on our commitment to safety, our people, innovation and technology, and performance excellence. We are accelerating the transformation to a circular economy of polyolefins and expanding our geographical footprint to better serve our customers around the globe. Our operations are augmented by two important joint ventures: Borouge (with ADNOC, headquartered in the UAE); and Baystar™ (with TotalEnergies, based in the US).
www.borealisgroup.com | www.borealiseverminds.com
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